Predictive Health Monitoring
Protect your fleet’s health
Intangles’ AI-powered platform identifies issues long before your vehicle’s diagnostic trouble codes are set off.
Intangles’ proprietary vehicle health monitoring system transforms fleet maintenance into predictive maintenance.
We leverage Digital Twin Technology to create a virtual copy of a vehicle, then analyze historical and real-time data to provide early warnings of maintenance issues. The result: a significant decrease in breakdowns, which means lower maintenance costs and enhanced vehicle uptime.
With Intangles, fleet managers and operators have immediate and convenient access to vital information regarding potential vehicle problems long before a Diagnostic Trouble Code (DTC) is triggered.
The platform enables more effective decision-making by giving insight into the severity of the problem (minor, major or critical), and is even capable of suggesting repair strategies and directing operators to nearby service facilities. By identifying maintenance issues before they occur, Intangles can help you save time and money.
Keep your fleet on the road, not in the shop
Intangles’ predictive maintenance solution gives you a heads up, so you can resolve issues before they become serious.
Get real-time, in-depth, predictive health information on key vehicle systems thanks to Intangles’ proprietary AI-powered solution.
Monitor Engine Coolant Temperature, Battery and Alternator, Air Intake System, Diesel Particulate Filter performance and much more.
Immediately transform your fleet into a proactive operation from a reactive one.
See the platform in action
Predictive Vehicle Health Solutions
Engine Coolant Temperature
- Radiator clogging
- Coolant leakage
- Coolant pump deterioration
Battery & Alternator
Alternator charging failure
Battery run down
Serpentine belt wear
Air Intake
- Clogged filter
- Intercooler leaks
- Turbo failure
DPF
- Regen monitoring
- Burn efficiency
- Soot load
Predictive Vehicle Health Solutions
Predictive Maintenance
A physics-based AI solution that is predictive — not reactive
Intangles’ state-of-the-art hardware and software solution takes AI to a new level
Intangles’ AI detects a vehicle issue
Our software identifies the issue before it happens. The vehicle’s DTC has not been triggered.
A predictive alert is generated
Intangles detects the fault before a breakdown occurs. The vehicle is repaired in the shop — not on the road.
Vehicle is repaired
With the issue identified and resolved, the vehicle returns to service, ensuring optimal performance and reliability.
Reduce the cost of operating your fleet*
75%
reduction in vehicle
breakdown events
10%
2%-10% decrease in fuel
costs
30%
10%-30% increase in
asset availability
10%
5%–10% reduction in
maintenance costs
*Results may vary from fleet to fleet
The Intangles Advantage
Predict issues with your vehicles long before they happen with our proprietary hardware, continuously learning algorithms, scalable back-end, and groundbreaking Digital Twin Technology.
Predictive vehicle maintenance
- Receive real-time alerts about vehicle issues long before a diagnostic trouble code is triggered thanks to our proprietary, industry-leading technology.
- Empower your fleet managers and operators to maintain and repair vehicles proactively long before breakdowns occur.
- Keep your vehicles in peak condition – and on the road.
Fleet monitoring at your fingertips
- Access a full 360-degree view of your entire fleet, so you can quickly identify vehicles that require immediate maintenance, and avoid costly issues and breakdowns.
- Gain actionable insights right from your desktop computer or mobile device – no matter where your vehicles are operating.
- A convenient, intuitive, and comprehensive dashboard designed to maximize fleet efficiency.
Comprehensive repair solutions
- Leverage an extensive database of over 16,000 diagnostic fault codes and in-depth repair strategies.
- Quickly identify the “why” of maintenance issues – not just the “what” – so you can take the guesswork out of repairs.
- Drill down into vehicle performance anomalies even when there are no perceptible drivability symptoms.
Integrated data capture and analysis
- Gain insightful and relevant analytics about every vehicle in your fleet in real time.
- Capture data from multiple controllers spanning several systems and sub-systems.
- Proprietary and patented methods for data analysis on the edge and in the cloud.
The Intangles Advantage
Predict issues with your vehicles long before they happen with our proprietary hardware, continuously learning algorithms, scalable back-end, and groundbreaking Digital Twin Technology.
KNOW MORE
Frequently Asked Questions
What is predictive vehicle health monitoring?
Predictive vehicle health monitoring uses onboard sensors, telematics, and AI to flag developing faults in systems like the engine, battery, alternator, and aftertreatment before a diagnostic trouble code (DTC) is even triggered, turning fleet maintenance from reactive to proactive.
How do connected vehicle services relate to vehicle health monitoring?
Connected vehicle services stream live sensor and ECU data off the vehicle continuously; vehicle health monitoring is what turns that raw stream into an actionable signal, comparing it against a Digital Twin of the vehicle to catch abnormal drift before it becomes a fault.
How does an AI-powered predictive vehicle health assistant work?
It combines physics-based models of how a vehicle’s components should behave with continuously learning AI, so instead of waiting for a threshold-based alarm, it recognizes early deviation patterns (slow shifts in temperature, pressure, or vibration) and flags them while the vehicle is still fully driveable.
How is this different from a standard OBD/diagnostic alert?
Standard OBD alerts fire after a fault crosses a threshold and a DTC is set. Intangles’ Digital Twin models learn each vehicle’s normal behavior and flag abnormal drift while the vehicle is still driveable, often weeks before a code would trigger.
How accurate are Intangles' predictive alerts?
Intangles’ predictive models operate at 96% accuracy, correlating live sensor data against a physics-based Digital Twin of the vehicle rather than a black-box ML model alone.
Which vehicle systems does it cover?
Engine coolant temperature, battery and alternator health, air intake, diesel particulate filter (DPF) performance, and fuel rail pressure are among the systems tracked, with severity ratings (minor/major/critical) and suggested repair actions.
Does it work across mixed fleets, diesel, EV, CNG?
Yes. The underlying platform supports diesel, gasoline, propane, EV, CNG, and LNG powertrains, so mixedpowertrain fleets are monitored from a single dashboard rather than separate systems per fuel type.
Do I need to install new hardware or modify the vehicle?
No. The InGenious device connects through the vehicle’s existing OBD-II port and reads ECU data across engine, fuel, brake, battery, and aftertreatment systems; no tank modifications, no rewiring, no impact on the vehicle warranty
What's the actual business impact of predictive monitoring?
Across the Intangles platform, customers have reported roughly a 75% reduction in powertrain breakdown events and a 10–30% increase in fleet uptime, driven by catching issues before they escalate to roadside failures.
We’re looking forward to meeting you