Fleet operators know that unplanned breakdowns aren’t just a maintenance issue; they’re a business liability. From delayed deliveries to cost overruns, even minor disruptions can have a major impact. That’s why more logistics and transportation companies are turning to Intangles’ Digital Twin Platform, a solution that turns reactive operations into predictive fleet management.
In this case, we explore how logistics providers are actively using Intangles’ digital twin technology to prevent failures before they happen, improve driver accountability, and boost asset performance all in real-time.
Objective
For any fleet aiming to improve operational efficiency, our focus is to implement a predictive maintenance solution that:
- Detects early-warning signs of component failure
- Boosts driver accountability and driving performance
- Enhances overall fleet uptime and asset health
Read more : Steps to monitor your fleet’s health
Solution: Intangles’ Digital Twin Platform
Our solution starts with equipping the fleet with Intangles’ proprietary onboard hardware, which is then connected to our digital twin platform. From day one, clients gain real-time insights into their fleet’s mechanical, behavioral, and operational metrics.
Each vehicle is mapped into a digital twin truck model that updates continuously using:
- Engine diagnostics (fuel injection, coolant levels, DEF, turbo boost, battery)
- Driver behavior (throttle pressure, braking intensity, gear shifts)
- Sensor data and environment-based parameters
This virtual twin evolves in real-time, enabling fault forecasting and performance optimization well before any fault codes are triggered.
Using our AI fleet management algorithms, Intangles:
- Forecasts faults up to 3 weeks before DTCs (Diagnostic Trouble Codes) are activated
- Identifies hidden failure patterns across similar models and makes
- Generates automated repair suggestions for technicians
No more last-minute failures, just smart, proactive decisions.
We also help fleet managers track:
- Harsh braking
- Over-revving
- Excessive idling
- Speed variations
The system assigns driver scores and generates weekly reports to aid performance coaching, fuel efficiency, and safety optimization.
Read more about how digital twins revolutionize fleet management
Impact: Measurable Business Outcomes
Here’s what Intangles delivers across multiple fleet deployments, based on proprietary platform data:
| Metric | Before Intangles | After Intangles |
| Unplanned Breakdowns | 20–25/month | 7–9/month (↓ 60–65%) |
| Avg. Maintenance Cost/Truck | ₹11,500/month | ₹8,200/month (↓ ~29%) |
| Downtime per Incident | 2.3 days | 0.9 days (↓ 60%) |
| Critical Fault Detection Time | After DTC trigger | 10–15 days in advance |
| Avg. Driver Score | 72/100 | 86/100 |
*These are based on data collected and results subjected to change with different fleets.
These results speak for themselves: lower costs, fewer disruptions, and smarter decisions.
Key Features Utilized
- Digital Twin Technology for dynamic modeling of every asset
- Predictive Maintenance Engine to catch faults before escalation
- AI Fleet Management Dashboards for live alerts and diagnostics
- Driver Behavior Tracking for safety and efficiency improvements
What Sets Intangles Apart?
Unlike traditional systems that react to issues, Intangles detects the trendlines that lead to failures. Its digital twin platform isn’t just a monitor, it’s an anticipator.
The AI models are trained on a massive dataset of OEM-level sensor data, constantly refining their predictions for better outcomes, regardless of fleet size or geography.
Next Steps in Smarter Fleet Operations
Whether you operate a small regional fleet or a cross-country logistics operation, unplanned failures can derail your operations and your profits. Intangles’ predictive fleet operations approach helps you:
- See issues before they become emergencies
- Coach drivers for efficiency
- Slash maintenance and repair costs
- Keep your fleet running at its best
Time to Make Downtime Predictable
Intangles’ Digital Twin Platform doesn’t just tell you what’s wrong, it shows you before it becomes a problem. If you’re looking to eliminate guesswork, reduce operational surprises, and make data-backed decisions that save real money, now is the time to explore predictive fleet management.
Whether you manage long-haul trucks, intra-city fleets, or specialized assets, Intangles helps you maximize uptime, extend asset life, and boost your bottom line.
We’re looking forward to meeting you